FreightClassHub

Paper & packaging/Density-rated

Corrugated box freight class and NMFC guide

Knocked-down corrugated boxes are light and bulky, and they nest into bundles that can be much denser than the cartons they become. Bundling is the density lever.

Reviewed November 11, 2026 · Reference 2026.11 · Estimate, not a classification

What drives the class

The density story behind corrugated boxes (kd).

Knocked-down boxes are mostly air unless they are nested and banded. A loose bundle can be very light per cubic foot; a tight, banded unit is denser. The number of walls, the flute, and the print coverage also change the weight. The classification risk is high because the same SKU can ship as a small bundle, a full pallet, or a bale, and each form measures differently. State the bundle count and the dimensions on the BOL.

Density-rated. Knocked-down box stock is generally density-rated. Assembled boxes and printed retail cartons can carry different descriptions.

Density thresholds

Where the estimate sits on the 2025 scale.

Full chart

The highlighted rows are the classes touched by the endpoints of the typical density estimate. A single measured density returns one class; the span is a planning range. The scale is effective July 19, 2025.

Density bandClassEstimate
50 or more lb/ft³50Reference
35 to under 50 lb/ft³55Reference
30 to under 35 lb/ft³60Reference
22.5 to under 30 lb/ft³65Reference
15 to under 22.5 lb/ft³70Reference
12 to under 15 lb/ft³85Reference
10 to under 12 lb/ft³92.5Reference
8 to under 10 lb/ft³100Typical span
6 to under 8 lb/ft³125Typical span
4 to under 6 lb/ft³175Typical span
2 to under 4 lb/ft³250Reference
1 to under 2 lb/ft³300Reference
0 to under 1 lb/ft³400Reference

Measure it right

The handling unit is the shipment.

Carriers measure what is tendered, not the product inside the box. Use the pallet, crate, or bundle as the handling unit and include everything that travels with it.

  • Measure the bundle or pallet as banded, including any top board.
  • Use gross weight with banding, wrap, and pallet.
  • Measure loose bundles and full pallets separately; the density difference is large.

The formula

cube = L × W × H ÷ 1,728
density = gross lb ÷ cube

Round for display only. Compare the unrounded density to the scale boundary.

Moisture-sensitive

Needs wrap, desiccant, or a dry loading position to avoid a damage claim.

Oversize / bulky

Long, tall, or irregular handling units can affect stowability and linear feet.

Pack it for the rating

Packaging changes the cube before it changes the class.

  • Keep bundles dry and banded; corrugated loses strength when wet.
  • Do not over-compress printed boxes; the print and score lines can crack.

Don't confuse it with

Adjacent items, different answers.

The most expensive classification mistake is usually a description that sounds close but is not the item. Check these before you copy a description from another shipment.

Assembled boxes

Paperboard cartons

Paper towels and tissue

Before you book

Make the rating defensible.

  • Confirm the item for knocked-down versus assembled boxes.
  • Ask whether the carrier rates the bundle or the pallet.
  • Photograph the bundle and banding before pickup.

Common questions

Corrugated boxes (KD) and the 2025 scale.

How are corrugated boxes (kd) classified for LTL freight?

At an estimated packed density of 4–8 lb/ft³, the 2025 density scale spans Class 100–175. That is a planning span derived from the endpoints of the density estimate, not a promise that every shipment lands in every class. The NMFC item and the shipment as tendered control the final class.

What is the classification basis for corrugated boxes (kd)?

Density-rated. Knocked-down box stock is generally density-rated. Assembled boxes and printed retail cartons can carry different descriptions.

How do I confirm the NMFC item for corrugated boxes (kd)?

Confirm the item for knocked-down versus assembled boxes. Ask whether the carrier rates the bundle or the pallet. Photograph the bundle and banding before pickup. Confirm the current item in ClassIT+ or with the carrier before booking.

Related commodities

Back to the directory

Sources & limits

What this page is, and what it is not.

This is an independent planning reference, not the NMFC and not a carrier classification. The typical density is an estimate. The class span is derived from the 2025 density scale. The NMFC item, the carrier tariff, and the shipment as tendered control the final rating.

Reviewed November 11, 2026 · Reference 2026.11

Next step

Measure the load, then check the class.

Use the freight class calculator for a measured density, the pallet calculator for the finished handling unit, and the chart for the full 2025 reference.